prototype development high-mix low-volume production SMT PCB Assembly

Detail Specifications:

What KAZ Circuit can do for you:

• PCB & PCBA Design
• PCB manufacturing (prototype, small to medium, mass production)
• Components Sourcing
• PCB Assembly/SMT/DIP

To get a full quotation of the PCB/PCBA, pls provide the information as below:

• Gerber File, with detail specification of the PCB
• BOM List (Better with excel fomart)
• Photoes of the PCBA (If you have done this PCBA before)

Manufacturer Capacity:

SMT Capacity

Prototype development high-mix low-volume production SMT PCB Assembly
Definition:
Prototype development high-mix low-volume production SMT PCB assembly refers to the process of assembling printed circuit boards (PCBs) for prototype development and low-volume production runs using surface mount technology (SMT). SMT is a method of assembling electronic components directly onto the surface of a PCB, rather than inserting them into holes in the board.
Applications:
Prototype development high-mix low-volume production SMT PCB assembly is ideal for:
Creating prototypes of new electronic products
Producing small batches of custom PCBs
Manufacturing low-volume production runs of PCBs
Advantages:
Reduced size and weight: SMT components are smaller and lighter than traditional through-hole components, resulting in smaller and lighter PCBs.
Higher density: SMT allows for a higher density of components on a PCB, enabling more functionality in a smaller space.
Improved performance: SMT components have shorter leads, which reduces inductance and capacitance, leading to improved signal integrity and performance.
Lower cost: SMT assembly is more automated than traditional through-hole assembly, resulting in lower labor costs.
Increased reliability: SMT components are less likely to experience solder joint failures due to the shorter leads and more precise soldering process.
Process:
The prototype development high-mix low-volume production SMT PCB assembly process typically involves the following steps:
Design: The PCB is designed using computer-aided design (CAD) software.
Fabrication: The PCB is fabricated using a process called photolithography.
Solder paste application: Solder paste is applied to the PCB at the locations where the components will be placed.
Component placement: SMT components are placed on the PCB using a pick-and-place machine.
Reflow soldering: The PCB is passed through a reflow oven, which heats the solder paste and reflows it, forming solder joints between the components and the PCB.
Inspection: The PCB

Photoes of this prototype development high-mix low-volume production SMT PCB Assembly

In the year of 2024, SHENZHEN KAIZUO ELECTRONIC TECHNOLOGY CO., LTD (KAZ CIRCUIT) has joined Kingsum group (www.kingsumpcba.com), to seek for a larger market share from PCB manufacturing, component sourcing, pcb assembly, and box build assembly with better price and lead time.

Founded in 2007, KaiZuo Electronic (hereinafter referred to as KAZ) is a professional & high quality provider of Electronic Manufacturer Service (EMS) from China. With about 300 experienced employees, KAZ can provide customers with one stop services including PCB manufacturing, Components Sourcing, PCB Assembly, Cable Assembly, Box Building, IC Programming, Functional and Aging Testing. Certified with ISO9001, UL, RoHS, TS16949.

Equipped with 5 high-speed SMT, automatic printing machine (DSP1008), MIRAE MX200/MIRAE MX400 high-speed production line, YAMAHA equipment (YS24/YG12F...), reflow soldering (NS-1000), AOI testing equipment (JTA-320-M), X-Ray inspection equipment (Nikon AX7200), 2 DIP production lines and Nitto wave soldering. 

After focusing on the electronic manufacturer services for 13+ years, KAZ has established long-term cooperated & satisfied customers all over the world. Mainly from North America, European, Asia and Australia. Application fields including industrial control, IT/Networking, IoT, security, automotive, power electronics, consumer electronics, lighting, etc. 

Some of KAZ Customers:

Certificates including:

• ISO9001
• TS16949
• UL
• RoHS